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Day One - Wing Kit

Thursday, March 23, 2000 
10:00 A.M.
The wing kit arrived yesterday.  I was not able to go to Mike's house to work on the ultralight, so I had to wait until today.  I arrived at Mike's and we looked at the wooden crate the wings were shipped in.   In the larger view you can see a small hole at the bottom of the crate in the center.  The trucking company knocked this off.
wing-a.jpg (157877 bytes)
We opened the crate, and this is what we saw:
wing-h.jpg (221674 bytes)
We needed to take inventory, but the inventory sheets were not in the crate!  Luckily, there was nothing else missing.
wing-j.jpg (243068 bytes)
Tom Karr at Excalibur Aircraft emailed me the inventory sheets and after verifying that we had everything we needed we began inspecting the pieces.
wing-o.jpg (227465 bytes)
11:15 A.M.
We found that one of the ailerons had a small dent/ depression.   In the picture, I have circled it in black, but it is hard to see.  This dent was a concern to me, but since it was small and on the aileron, Mike did not seem too concerned.  He said he would have to see where it comes together in relation to the hinges.  If it was close to a hinge then he would not worry about it at all, but if it was in the middle of two hinges, then there could possibly be some stresses on it that could be a problem.  We will worry about that when we are ready to place the hinges on.
wing-p.jpg (93648 bytes)
2:00 P.M.
After lunch, we started working on a wing.  I started rounding the edges of the gussets to prevent them from tearing holes in the fabric.  Here are a couple of examples of the braces attached to some compression tubes and spars.
wing-l.jpg (186959 bytes)
   wing-m.jpg (170613 bytes)
3:45 P.M.
Now it is time to add the braces and aluminum strip to the bottom of the wing.
wing-q.jpg (192799 bytes)
4:45 P.M.
Now Mike is measuring the holes in preparation for drilling and riveting.
wing-u.jpg (210924 bytes)
5:00 P.M.
Drilling
wing-v.jpg (169424 bytes)
5:10 P.M.
Riveting
wing-x.jpg (189218 bytes)
5:20 P.M.
Finished for the day

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